Fabrication Facilities

Plant & Equipment

Our fabrication halls are equipped with an outstanding choice of fixed machines, large areas for assembling panels, blocks, modules and sub-assemblies, plus many overhead cranes of various capacities.

Main Fabrication Hall

  • 6,750 square metre’s dedicated to three-dimensional fabrication
  • 130 tonne hydraulic trailer
  • Crane lifts to 100 tonnes
  • Door size 19.5 x 12.8 metres

Fabrication Facility Equipment

Plasma and inkjet marking

  • Mirror image cutting of two plates 14000mm x 3250mm

Oxy fuel cutting and powder marking

  • Mirror image cutting of two plates 14000mm x 3250mm
  • Plate stripping using 12 heads on Multi-jet cutting torches
  • IMG Panel Line (13.5*20m)
  • Weight of panel 100,000kg
  • Profile spacing 400mm
  • 18 panels/week/ 2-shift pattern
  • Vacuum lifts 6000kg, 7500kg and 9000kg
  • CNC burning machines
  • Plate rolls
  • Flanging machines
  • Frame benders
  • Various presses

Shot blasting & Painting Facilities

  • Full coating of pre-primed steel structures.
  • Blasting & painting of black steel structures.
  • Outfitting of finished structures undercover

Load-out and delivery

  • Load-out direct to vessel or alternatively by road
  • Maximum dockside lift 650 tonnes
  • 10T/m² load out quay
  • Deepwater berthing – 8.5m above CD

Material-handling capabilities

  • Incoming materials held under cover
  • Separate storage facility for each batch and customer
  • Vacuum and magnetic plate lifting beams
  • Unique materials identification and traceability procedures

DNC Plate preparation facilities

  • 4,300 square metres dedicated to plate storage and preparation
  • Powder marking facility for accuracy and efficiency of the downstream fabrication processes
  • Two twin plate 2-axis multi head oxy-gas machines and one single plate 2-axis multi head machine

Plate Forming capabilities

  • 500-tonne plate flange press
  • Plate rolls 10m x 18mm
  • Mast rolls 3m x 40mm
  • Cross-cut saws
  • Frame bending press

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